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Build Thread The Lobster, DaneJa's overlanding build

This first post will serve as an overview for the build that I’ll update as I go along. Most of this will just be me installing what my betters have built, or in some instances paying someone to do that, too. Here’s what I’m planning and what is done so far.

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Completed:
Exterior Armor:
  1. NATO plug water ingress protection
Exterior Utility:
  1. Le Tech Ladder w/Jerry Can Storage
Interior:
  1. Grenadier USA Overhead Cockpit Shelf
  2. Owl Vans Rosen Visors
  3. Owl Vans Dashboard Accessory Mounting Rail
  4. Bison Gear Ceiling Shelf w/Under Shelf Compartment
  5. GP Factor Tailgate Table (w/National Luna light later)
  6. Grenadier USA Rear Door Handle


In the Queue:
Exterior Armor:
  1. PPF wrap
  2. Abenteuer 4x4 Rock Sliders
  3. Agile Offroad skid plates
  4. Agile Offroad Shift Cable Support Bracket Kit
  5. Black Sheep Rear Skid Plate
  6. Front bumper w/winch and bull bar – considering Dissent Offroad
  7. GP Factor Fender Plate Kit
Exterior Utility:
  1. Benchmark Safari Roof Rack
  2. ClimAir Window Wind Deflectors
  3. Suma Performance Convex Side Mirrors
  4. Agile Offroad Spare Tire Carrier Relocation Bracket
  5. Mickey Thompson Baja Boss 255/85R17
  6. Wheels: probably Method 703
Lighting:
  1. Agile Offroad in-grill offroad light Baja Designs upgrade kit
  2. Baja Designs OnX6 Light Bar
  3. Scene and rear lighting upgrade
  4. Grenadier Works License Plate Light Shrouds
Interior:
  1. Sound deadening, custom audio upgrade, and additional USB-C ports
  2. Wolfbox G900 Pro on 67 Designs mount
  3. Octodyne Steering Wheel Button Guards
  4. Grenadier USA Oversized Cup Holder Center Console Replacement
  5. Bison Gear Left Cargo Basket (modify to fit)
  6. Air Down Gear Up rear cargo drawers



Unfixed Grenadier Accessories:
  1. Overland Gear Guy Safari Window Mesh Screens
  2. Owl Vans Safari Window Covers
  3. Overland Gear Guy Open Top Door Storage
  4. Modify Viair 450P air compressor to optionally use either the NATO plug or terminal clamps

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That Red is so Amazing
 
The folks at Red Noland have been great to work with. They did some paint touch-up on 2 spots that were flawed on delivery and they centered up the steering wheel that was slightly off center. I'm quite satisfied with the steering now, no change needed.

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Abenteuer 4x4 Rock Sliders:
Installing the sliders was not quite as easy as I'd hoped. They posted a video showing how to do the installation. I installed the first slider according to their instructions and had a bit of a hard time. Some of the bolts are quite hard to access and it's hard to hold some of it all together with just two hands. I installed the second slider a bit differently -- I attached the mounts loosely to the slider rails before attaching the mounts to the frame and found it much easier. The only other deviations I made from their instructional video were to use a multi-tool to trim the plastic bits in the wheel wells, I used some anti-seize on the bolts, and I followed the lessons learned by @TheDocAUS and used 50mm bolts to ease installation of the front mount and added some square washers to the frame mount bolts. If you're going to install these, make sure you have a 17mm offset box wrench, ideally a ratcheting one. I did not and it made the job much more difficult. I'm very happy to have this install completed.

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One of my main concerns with these sliders before ordering was that the inner rocker is not overly protected. It's still a bit of a concern, but the rocker is above both the slider and the frame rail, so the only way it will be hit is if one tracks the tires over a particularly pointy rock that exceeds the break-over angle. It's very much a possibility, but also wouldn't be the end of the world. Looks like it would be pretty easy to bolt some steel over the thing using those holes all along it, but I likely won't bother.

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The step is narrow, but just wide enough.

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Black Sheep Innovations Rear Skid Plate:
I couldn't find any instructions to install the skid plate, but it was mostly intuitive. The only thing that threw me through a loop was the inclusion of two small washers, implying a difference in two of the bolt locations. I couldn't find any advantage in smaller washers on any two of the fasteners over others, so I put the smaller washers in an arbitrary location where I wouldn't have to look at them. The hardware included was all high-grade stainless, very nice to see. As ever, every thing under the vehicle that isn't Loctite'd, like suspension components, gets anti-seize applied. The Black Sheep skid pate was much thicker and had much more engineering effort behind it than the OEM. Because it's aluminum, it's not much heavier at 15 vs 16.5 lbs (6.8 vs 7.5 kg), but it feels much more substantial. As advertised, the Black Sheep skid plate is 4mm generally, but has many reinforcements doubling it to 8mm, but I even found a couple spots that were 10mm. The mounting brackets are also quite nice and appear to be stainless steel. These guys are not playing around.

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Black Sheep Innovations Anti-Glare Cover:
Not sure how I feel about this one, I think time will tell. It's very nicely cut and formed, no complaints with the quality. It's also easy to mount. I'll have to see how effective and necessary it is, but it does detract a bit from the minimal intrusion into one's sight-line. To mount, just clean the back of the screen cowling with some alcohol, peel, and stick.

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Grenadier USA Cargo Wall Track:
Super easy install and a nice piece. It took me maybe 2 minutes to install. Good stuff.

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Bison Gear Rear Cargo Basket, Left:
I had to modify the basket to fit the different shape of the left cargo area trim panel with the inverter option. Thanks to @NOLA Grenadier for the demo on that. Unlike his, my proved to be pretty inadequate, so I only took a picture of the final product loaded with some gear to hide my eternal shame. I initially tried a cutoff wheel, but my weak-ass electric tool proved inadequate. I then used the jig saw but did a pretty terrible job measuring the dimensions of the necessary cut out. I clearly don't have the patience for fabrication. I drilled out two rivets as evidenced by the silver rings on the face. In any case, this thing is really useful to have back there and was really nicely built before I mangled it.

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Black Sheep Innovations Rear Skid Plate:
I couldn't find any instructions to install the skid plate, but it was mostly intuitive. The only thing that threw me through a loop was the inclusion of two small washers, implying a difference in two of the bolt locations. I couldn't find any advantage in smaller washers on any two of the fasteners over others, so I put the smaller washers in an arbitrary location where I wouldn't have to look at them. The hardware included was all high-grade stainless, very nice to see. As ever, every thing under the vehicle that isn't Loctite'd, like suspension components, gets anti-seize applied. The Black Sheep skid pate was much thicker and had much more engineering effort behind it than the OEM. Because it's aluminum, it's not much heavier at 15 vs 16.5 lbs (6.8 vs 7.5 kg), but it feels much more substantial. As advertised, the Black Sheep skid plate is 4mm generally, but has many reinforcements doubling it to 8mm, but I even found a couple spots that were 10mm. The mounting brackets are also quite nice and appear to be stainless steel. These guys are not playing around.

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Black Sheep Innovations Anti-Glare Cover:
Not sure how I feel about this one, I think time will tell. It's very nicely cut and formed, no complaints with the quality. It's also easy to mount. I'll have to see how effective and necessary it is, but it does detract a bit from the minimal intrusion into one's sight-line. To mount, just clean the back of the screen cowling with some alcohol, peel, and stick.

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Grenadier USA Cargo Wall Track:
Super easy install and a nice piece. It took me maybe 2 minutes to install. Good stuff.

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Bison Gear Rear Cargo Basket, Left:
I had to modify the basket to fit the different shape of the left cargo area trim panel with the inverter option. Thanks to @NOLA Grenadier for the demo on that. Unlike his, my proved to be pretty inadequate, so I only took a picture of the final product loaded with some gear to hide my eternal shame. I initially tried a cutoff wheel, but my weak-ass electric tool proved inadequate. I then used the jig saw but did a pretty terrible job measuring the dimensions of the necessary cut out. I clearly don't have the patience for fabrication. I drilled out two rivets as evidenced by the silver rings on the face. In any case, this thing is really useful to have back there and was really nicely built before I mangled it.

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I do like their skid plate, interested on how you get on with the anti-glare cover, sun can be an issue at times
 
I added an anderson connector to my Viair 450P air compressor so that I can change from terminal clamps to a NATO plug (when it eventually arrives). The pins were a bit over-gauged for this, but I just filled the receptacles with solder and plunged the wire in. I wound the solder around a toothpick and melted it in the receptacle with a torch. Seems to have worked well and I didn't even destroy anything on this one -- it was a nice quick and easy project.

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I utilised this mob https://www.ecudecode.co.uk/. in the UK for my 97 Sportage that I was having immobilser issues with. Tried every where is Aus that I could think of and no one could assist as the car was to old.

Very happy with the whole procedure sending it there and back as I was nervous sending it to the UK. Utilised DHL FROM Darwin.
 
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