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Search results for query: transfer case

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  1. Happyoldgit

    Transfer case cables adjustment

    Please ignore as I now have access to the appropriate manuals. Are there any technical guides or workshop manual references specifically regarding the correct method of adjusting the transfer case cables available in the known universe please?
  2. scottg

    Front differential, rear differential, and transfer case fluid levels

    ...months now), see if there is a description of the refill process and what those levels should be? Would like to confirm for the transfer case as well. Not talking about the volume they're supposed to hold, just whether they're all supposed to be filled to the bottom of their fill holes, and...
  3. T

    Transfer case stuck in 4L

    Stuck solid. No amount of wiggling, moving car forward/backwards, any attempts to unwind any tension in drivetrain failed. The lever will not move a mm. My feeling is the pin in the collar that pulls up to allow you to shift has broken.
  4. scottg

    Please send me your old ZF transmission pan and filter

    The more I think about this, the more I wonder, why not a neutral setting for the transfer case? I mean, I got it into neutral twice. The ECM recognizes neutral for the transfer case, and the console notifies that the transfer case is in neutral, so it is a valid state for the transfer case to...
  5. SantaStrong

    Transfer case grinding from 4lo to 4hi

    ...into a few situations that called for 4Lo and both lockers to get through, and on two occasions I got some bad gear grinding from the transfer case when switching back from 4Lo (center diff unlocked) to 4Hi (center diff unlocked) My procedure was: -Stop, put transmission in neutral and put...
  6. samnt650

    Transfer Case, Loss Hi Gear

    After a brief run in sand, my transfer case wont get out of of Low Gear.. Checked the top end (shifter) and appeared nothing broken (yes I have pull apart the top and side cover) I can see the locker cable move in/out.. having difficult finding where is the Hi/Li lever on the transfer case...
  7. scottg

    Please send me your old ZF transmission pan and filter

    Here, I meant why not have the ability to set it to neutral from inside the Grenadier, not that it couldn't be done by getting under the vehicle. Mind you, I love getting under my Grenadier, just prefer doing it under safe and controlled conditions :)
  8. Transfer Case in Neutral.jpeg

    Transfer Case in Neutral.jpeg

  9. scottg

    Please send me your old ZF transmission pan and filter

    ...a way to do it because there wasn't one, but getting under the vehicle in water isn't an option. I was curious whether the ZF and/or transfer case could be put into neutral from inside the car, and though I've shown the transfer case can be, and the Grenadier recognizes that the transfer case...
  10. Grenadian

    Does the transfer case have breathing holes?

    If I were to wad with my Grenadier according to regulations, would water get into the transfer case or other important powertrain components? I heard that the Jeep Wrangler has a small hole in the transfer case.
  11. Dokatd

    Please send me your old ZF transmission pan and filter

    Just a note, when the T-case is put in neutral the truck will give you a warning and show the trucks Transfer case is in Neutral. This is actually more positive than the transmission parking pawl trick or the transfer case screw. So the T-case set to Neutral via H/L lock lever is the only...
  12. jvkintheusa

    Grenadier Servicing Price USA

    Why would the transfer case need to be topped off?
  13. Rok_Dr

    Please send me your old ZF transmission pan and filter

    While it can’t be done from the driver seat the transfer case can be put into neutral by screwing in the neutral bolt on the side of the transfer case. Instructions are in the owners manual. Also, the ZF transmission can be taken out of park and into neutral by pulling down and securing a lever...
  14. L

    What did you do with your Grenadier today?

    I painted my black anodized T-case knob with a ultra-fine paint pen from amazon, 2 careful coats and it came out great
  15. Dokatd

    Front Drive Shaft Update

    I know this might not make sense, but if you change/fix the front axles angle then you automatically fix the transfer cases angle. They are tied to one another.
  16. B

    Statistics/Poll Thread: Front driveshaft CV joint failures

    Correct. The Transfer case has also done a seal whilst touring around NSW towing a caravan.
  17. ADVAW8S

    Front Drive Shaft Update

    Only solution that was agreed was a redesign to improve the angle and alignment, which of course is both a new transfer case and differential location. Oh, and if you want reliability use universal joints. Could that be the easiest way to fix the problem a new transfer case. The rear angle is...
  18. scottg

    Please send me your old ZF transmission pan and filter

    ...would love them pointed to so I can correct them. Now: 1. The engine is connected to the transmission is connected to the transfer case is connect to the drive shafts. 2. If you turn the wheels, you turn the drive shafts, which turns the transfer case gears, which turns the ZF...
  19. Dokatd

    Houston, we have a problem. Its the CV boot. +Mossy Houston Update

    They are linked to each other. So correcting the axle fixes the t-case as the T-case can't move.
  20. Tazzieman

    Please send me your old ZF transmission pan and filter

    @Clark Kent I've managed it. But with the engine on it was harder (with some gear noise) than in carwash mode. After the TRANSFER CASE IN NEUTRAL warning I then got ESC warnings as well. But I think I'm now in a position to put the TC into N position if needed. And as you noted , the line...
  21. parb

    Front Drive Shaft Update

    Make a little bird cage that extends from the transfer case and protects the rubber from rock strikes? I can totally see it
  22. 2

    Please send me your old ZF transmission pan and filter

    I assumed the lack of a true detented neutral position in the transfer case was for simplification purposes. It's easier to explain to someone used to pushing buttons how to engage the various drive modes without a third option. Now I just think it may have been a way to reduce the size of the...
  23. Clark Kent

    Please send me your old ZF transmission pan and filter

    That's useful. I played around with this yesterday with the key off to simulate a dead vehicle but if power is available and you get a telltale then the process is better.
  24. TheDocAUS

    AUSTRALIA: Third Party Suppliers for the INEOS Grenadier and QM

    New heading TRANSFER CASE CABLE BRACKETS, ETC. EURO FLO Expedition Transfer case cable bracket from here; Grenadier Store Transfer Case Cable Clamp here; and Low Range Shift Cable Support Bracket from Agile Off-road here.
  25. bemax

    overheating transfer case

    ..."motor oil level low" (yellow warning) I reduced speed significantly and had a look at the "offroad temperature" screen. This showed a transfer case temperature of 115 degrees Celsius which was outlined in yellow. Motor temperature and gear box where at 95 and 78 degrees by than. The...
  26. Tenac

    Front differential, rear differential, and transfer case fluid levels

    When I had mine done the tech told me they fill it to the bottom of the fill hole... Done that twice now on mine. Transfer case I didn't ask....
  27. jvkintheusa

    Front Drive Shaft Update

    I doubt that is ever going to happen. And changing the front axle only improves the angle at the front axle, not the output at the transfer case which, I believe, is the main culprit of the failures. Best would be to redesign the transfer case and put the output shaft lower.
  28. Tazzieman

    Whine or road noise

    The whine was discussed in this thread. See NQ94s post Thread 'Transfer Case Technical Discussion' https://www.theineosforum.com/threads/transfer-case-technical-discussion.12413759/
  29. H

    Transfer case oil change procedure

    Looking to change my transfer case gear oil after grinding it while shifting from L to H. Want to flush out any potential metal shavings The fluid spec I found cites two volumes - 1.8L and 2.64L I am just doing a drain & fill. I am not clear what the 2.64L indicates. Is the fluid change...
  30. j3t3r

    How many radiators ?

    The radiator on the LHD, driver's side front bumper cools? Transfer Case or Engine Auxiliary Radiator ?
  31. R

    Transfer case oil change procedure

    Back to transfer cases, I had a similar experience to Greasmonkey: when I removed the transfer case filler plug fluid gushed out as if the level was quite a bit higher. I quickly did it up a few threads so I didn't lose much and undid the drain plug. The 15000 kms service doesn't require the...
  32. Logsplitter

    AUSTRALIA: Third Party Suppliers for the INEOS Grenadier and QM

    Hi Doc. There is no link on the website to purchase the bracket. I like that design and want to get one of those when they are available 👍🏼
  33. Tazzieman

    Please send me your old ZF transmission pan and filter

    The hope spring? They do say it stays put!
  34. T

    What did you do with your Grenadier today?

    Fantastic combo with the Supra shifter and Grenadier USA transfer case knob. The only possible improvement would be for the shift pattern in the transfer case knob to be painted white.
  35. ColoradoMike

    What did you do with your Grenadier today?

    That looks awesome! Where did you get the transfer case knob???
  36. R

    Statistics/Poll Thread: Front driveshaft CV joint failures

    😳 so you've had 2 x CV boot failures, transfer case, rear shaft and front differential replaced
  37. Rupert

    2026 Software “New Year’s” Glitch - I figured it out!

    This is an early warning that your front drive shaft and transfer case are failing and you better get your A$$ to the dealer ASAP!!! LOL!
  38. Rok_Dr

    Please send me your old ZF transmission pan and filter

    It’s already on the list of things to do…… along with some words about front drive shaft CV inspection and replacent. 😁😁
  39. L

    Transfer case oil change procedure

    Is there anyone with Ineos Service Manual access who could look up and transpose the general procedure and parameters (temperature, etc.) to the forums here, for a proper Transfer Case oil change?
  40. 2

    Workshop Manuals available?

    NA LHD vehicles have the transfer case oil cooler on the left and no fan. Auxiliary engine cooler on the right with fan.
  41. M

    Model Year 2026 (MY26) – Confirmed & Speculated Changes

    At least 3 of us on the forum have had transfer case cable issues: post My transfer case cable broke at the high-low lever and I havent even had a chance to really take it offroad and only put it in low range a handful of times. Seems an egregious issue to me. Drive shaft issues, hvac issues...
  42. Krabby

    What did you do with your Grenadier today?

    I totally agree about coloring the shift pattern but it should be easily done with a paint marker.
  43. T

    Houston, we have a problem. Its the CV boot. +Mossy Houston Update

    Raising the pinion will also reduce the angle of the drive shaft at the transfer case. The angles on both ends do not have to match. They just need to be less so that that the boot on the CV joint no longer fails. If a single u-joint were used on both ends of the shaft then yes the angles...
  44. Transfer Case - Low Cable - touching top of transfer case.jpeg

    Transfer Case - Low Cable - touching top of transfer case.jpeg

  45. AaronS

    Locking/Unlocking the Centre Diff while moving

    I found that rolling at a slow walking pace helps moving between low/high the first few times. After that doesn't matter... though I tend to stop on a slight incline just in case I need the truck to roll a few feet to fully engage the t-case. T-case lock/unlock... as mentioned, just make sure...
  46. Clark Kent

    Please send me your old ZF transmission pan and filter

    ...here for those playing along at home. @Rok_Dr: This would be a draft suggested amendment to the recovery section of the RDEUIGOMS. Transfer Case Neutral Stop Screw. IA provide a neutral stop screw on the right side of the transfer case. This is the only endorsed method to unlock the...
  47. S

    Locking/Unlocking the Centre Diff while moving

    On a related note, during my routine maintenance service visit I struck up a casual conversation with my rep about the fact the transfer case sometimes does not fully engage, pops out and grinds. He asserted strongly that the proper way to shift the transfer case into low is to do so while...
  48. Transfer Case - Low Cable - detached clip.jpeg

    Transfer Case - Low Cable - detached clip.jpeg

  49. Tazzieman

    Please send me your old ZF transmission pan and filter

    Hopefully someone else's winch, or you have a good supply of electrons for your winch!
  50. Stu_Barnes

    Transfer Case Cable Bracket Instructions 1.0

    Click on the Download Button above for the transfer case cable bracket mounting instructions for your Grenadier or Quartermaster. They can be purchased here.
  51. Clark Kent

    Please send me your old ZF transmission pan and filter

    Are you talking about setting the transfer case shift lever at a mid point and hoping it stays there?
  52. ADVAW8S

    Front Drive Shaft Update

    I am learning as I read. I do want to point out that early development they had transfer case overheating issues. Once reasons they added a cooler but also move from a Ineos designed transfer case to Termec. I needed to learn more about C clips as I knew nothing. It seems the Dana 35...
  53. Transfer Case Selectors and Neutral Stop Screw.jpg

    Transfer Case Selectors and Neutral Stop Screw.jpg

  54. Clark Kent

    Please send me your old ZF transmission pan and filter

    I keep coming back to this remote cable kit for the transmission parking pawl release lever. Did I see it posted on the forum recently? Not sure. Credit to that person if so. The kit is listed for an 8HP70. The 8HP76 in the diesel Grenadier has the required park release lever. I don't know if...
  55. LRNAD90

    Front Drive Shaft Update

    I'd be concerned if it failed on the road that it would either flop around enough to damage the transmission or transfer case, or hit the ground, dig in and destroy the transfer case and/or the transmission, + + +
  56. PNWGrenadier

    What did you do with your Grenadier today?

    Agreed - I thought the same thing but the lettering is very narrow and so painting it would be a challenge! I may still try it at some point - thanks
  57. R

    Worldwide Section Guidelines

    My vin is 03041. However, they did replace the transfer case earlier , but it was actually as noisy as the one that came out. But it has got steadily worse.
  58. C-Mack

    Front Drive Shaft Update

    Dealers at this point certainly know suspension lifts are a likely contributor to early demise of the transfer case front driveshaft boot. Curious if anyone with a dealer installed lift has encountered any sort of a required signed wavier or verbal warning you are on your own should a failure...
  59. Robt

    Diff breathers

    I bought a Tube Colour: Blue Diff Breather Kit 4 point for INEOS Grenadier. I am after pic or suggestions where to mount it in the engine bay of my diesel Trialmaster. Thanks
  60. Clark Kent

    Transfer Case, Loss Hi Gear

    In 2023 there was a batch of transfer cases swapped out on low VIN vehicles under a service campaign that only applied to specific installed serial numbers. There was some discussion in this thread. I never got to the bottom of why. I heard from an IA rep that it was due to an assembly shimming...
  61. Tazzieman

    Statistics/Poll Thread: Front driveshaft CV joint failures

    It's the caravan's fault! Lawyer up against the caravan mfr!
  62. ForceV4

    Statistics/Poll Thread: Front driveshaft CV joint failures

    FINAL UPDATE It wasn’t the front driveshaft, nor was it the transfer case. It ended up being a bad U-joint at the front left steering knuckle. So, they replaced both that and the axle in one assembly. Drives like new.
  63. Psignore00

    Curious hole in the overhead panel: what's it for?

    I thought that hole was for a small light over the transfer case shifter
  64. terdrocket

    Front Drive Shaft Update

    I don't see how it could go that bad unless you ran it so long that the bearings broke apart and fell out. Even then, due to the design there might not be enough play in the flex joint to allow the splined shaft to back all the way out.
  65. Greasemonkey

    Diff breathers

    I can't say for sure whether the photo was taken with a borescope or a mobile phone. I did manage to pull the transfer case breather up a bit with a wire once. The photo probably dates from that attempt. Even with a borescope, I couldn't get a clear view of the breather's mounting from either...
  66. R

    Worldwide Section Guidelines

    Not sure why this disappeared: My VIN is 03041. However, they did replace the transfer case earlier , but it was actually as noisy as the one that came out. And it has got steadily worse. Imagine a dentist drill in your vehicle at speeds over 75kph/50mph.
  67. Clark Kent

    How many radiators ?

    ...knowledge the two wing radiators are the same for LHD and RHD. When viewed from the driver's seat looking forwards the left side is the transfer case oil cooler and the right side is the engine auxiliary radiator. Easy to check. The transfer case oil cooler is plumbed with steel tubing that...
  68. R

    Worldwide Section Guidelines

    I took it to a differential expert today and he says it’s the rear diff for sure.
  69. TD5-90

    Please send me your old ZF transmission pan and filter

    Rather: No. As already said. No stable N, minimal movement of the stick (without even touching it) causes grinding. "-B" transfer case. May be related to that cables...
  70. Tazzieman

    Stuck on the Canning Stock Route

    You just need a flying spanner.
  71. C-Mack

    Front Drive Shaft Update

    ...Both u-joints need to run at complimentary angles in order to run smooth. On a hypothetical vehicle say the u-joint at the transfer case is running at 10 degrees down. In order for the driveshaft to run smooth the differential u-joint needs to be running very close to the same 10 degrees...
  72. Dokatd

    Front Drive Shaft Update

    The t-case location is effectively fixed. As well, virtually every other vehicle approximating the Grenadier has the same basic layout in regards to the T-case and its associated angles. What I am saying is you can forget the T-case as part of the solution. The ultimate solution is a new...
  73. Logsplitter

    Front Drive Shaft Update

    What a bugger. . Has it caused other damage.
  74. M

    Transfer Case, Loss Hi Gear

    ...thread is amazing. This exact situation just happened to me, the cable totally popped off the hi-low select knob thingie on top of the transfer case. Not doing anything extreme btw, just crawling up my very steep driveway with a few inches of snow/ice on it. It was pretty shocking, all of a...
  75. Asnes

    leveling

    ...spacers.or you need to spec new eibach springs. https://shadowmarq.com/ Be aware of front drive shaft failure issues with lift. Rubber boot on rezeppa cv joint at transfer case gets put under additional strain due to angle when lifted and some have failed. Known issue. I roll stock height. :)
  76. O

    Front Drive Shaft - Replacement Cost?

    The first time I removed it, it happened to me too: the flange on the transfer case side was practically glued together and wouldn't come off. But definitely don't hammer it. Once the flange on the differential side is back on, put it in the car, start the engine, and give it a light burst of...
  77. TheDocAUS

    AUSTRALIA: Third Party Suppliers for the INEOS Grenadier and QM

    EURO FLO Expedition is about to offer a Transfer case cable bracket. Looks like the bracket is doing double duty. A smart redesign of the original bracket. I might get one. https://www.euroflo.com.au/expedition-equipment-1/transfer-case-cable-bracket
  78. ECrider

    Front Drive Shaft Update

    Mine has just sheared off at the transfer case. 5hrs away from home just south of Humber bridge. Middle of nowhere. 2 dogs amd me very pissed off indeed. What tools do you need and the procedure to remove the shaft from front diff??
  79. terdrocket

    Front Drive Shaft Repair Day

    ...back in the diff CV and the front axle on jackstands, I jammed a ramp under one front tire and began rotating the other. I felt the transfer case side finally break loose. All kinds of debris got into the ripped boot of the transfer case CV joint. She was 100% done for. I wish there was a...
  80. Tom109

    Front Drive Shaft Update

    That exactly what happens if the C-clip fails.
  81. Transfer Case - Low Cable Connection 2.jpeg

    Transfer Case - Low Cable Connection 2.jpeg

  82. C-Mack

    Front Drive Shaft Update

    ...be a combination of changes. I’m curious if they’ll drop entire powertrain straight down some amount maintaining the same engine/trans/transfer case angle? They’d have to redesign the transfer case crossmember and front engine mounts but is that going to be enough to improve the front...
  83. Grenadian

    Hope to know Transfer Case directions

    Hello? I am a Grenadier beginner. I want to use the center diff lock. but I don't know the direction to move the selector of the transfer case. Please tell me the five directions, starting from normal, high, high lock, low, and low lock. Thanks a lot.
  84. [ Adam ]

    What's your favorite feature of the Grenadier?

    Essentially the same - the full time 4wd two speed transfer case with manual locking center diff.
  85. PNWGrenadier

    What did you do with your Grenadier today?

    Painted the lettering on the transfer case knob. IMHO looks better than the unpainted version which looks somewhat unfinished. I think that's a wrap on this section of the interior!
  86. Tazzieman

    Please send me your old ZF transmission pan and filter

    I'll keep trying. So far the light hasn't lit! I'll also play with the TC screw to make sure the telltale works.
  87. Dokatd

    Please send me your old ZF transmission pan and filter

    100%, I kinda feel bad that we high jacked this one so much. We kept getting farther into the weeds!
  88. A

    Front Drive Shaft Update

    ...to determine cause beyond a reasonable doubt. I have some experience with front driveshaft failures in Land Rovers and never, ever have I heard of this causing a vehicle fire. The burned heavy gauge electrical cables (the copper ones - not the aluminum transfer case cables) stand out to me.
  89. LeeroyJ

    Shudder/jerking/axle wind up

    Transfer case shifter is in the top left position, correct?
  90. K

    Drivetrain “clunk / tuk” noise when braking and shifting D → N – anyone else?

    ...after normal acceleration, not only aggressive driving More noticeable when cold, especially after a morning cold start Louder when transfer case is in Low range (4L) Can also occur after steady driving, not only hard braking No vibration, no warning lights, no drivability issues otherwise...
  91. C

    Statistics/Poll Thread: Front driveshaft CV joint failures

    Year: 2023 Model: Station Wagon Suspension: stock Type of failure: circlip failed leading to stripping of splines in CV joint at transfer case end. Milage at Failure: 30,000km/ 18000 miles Warranty: Waiting on confirmation Driving: 90% on road, but failure happened during steep low range work.
  92. D

    Petrol/Gas B58 Overheat at Highway (Motorway) Speed

    I also just realized the heat is working in the two rear vents, but blowing cold up front.
  93. jvkintheusa

    Houston, we have a problem. Its the CV boot. +Mossy Houston Update

    I was under the impression that the main issue is the angle at the transfer case, not the front axle.
  94. Asnes

    Statistics/Poll Thread: Front driveshaft CV joint failures

    New tcase for sure. cheaper to replace than tear apart. Keep us posted… These transfer cases appear to be relatively bomb proof/gear driven. Curious to the failure point.
  95. Dokatd

    Please send me your old ZF transmission pan and filter

    But who cares about disengaging the parking pawl if you can set the T-case in neutral from the cab quickly and easily. Especially if you have to modify the truck to instal a manual parking pawl kit. The truck already achieves what you are looking for without modification.
  96. TD5-90

    Death wobble

    Transfer case oil temp is the limiting factor...
  97. scottg

    Please send me your old ZF transmission pan and filter

    I have an MY25, maybe there is a difference in the cabling that makes it harder or impossible for MY23 and/or MY24s to get the TC in neutral via the TC shifter.
  98. TheDocAUS

    Worldwide Section Guidelines

    Some of the early models had a transfer case replacement, discussed here. Is your VIN low enough?
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